Using Algae To Replace Petroleum In The Outdoor Industry

The outdoor industry has the potential to replace traditional, petroleum-based materials with bio-based alternatives.

We often focus more on the function of our outdoor gear than the design, which can lead us to overlook the materials that make up the products we use to go outside. Often, this oversight comes at an environmental cost given that petroleum, a fossil fuel product, is a major component in the manufacturing of outdoor equipment. And the preponderance of petroleum products in an industry that touts the importance of preserving and enjoying natural spaces is an unfortunate irony at best, irresponsible capitalism at worst. While certain brands are working on incorporating organic cotton or recycled materials, there continues to be a lot of room, a need for, and consumer desire for, high quality functional items and products that are good for the planet.

Moving away from petroleum in the materials supply chain altogether could lower the outdoor industry’s environmental impact and better align its materials usage with its values. But transforming an entire system is a tall order. Checkerspot biotechnology and WNDR Alpine are demonstrating how algae could be the solution.

Key Takeaways

  • Bio-based materials derived from algae offer a viable substitute for traditional petroleum-based products.
  • More sustainable materials don’t have to come at the expense of performance but rather may offer enhanced performance benefits.
  • Consumers play an important role in driving innovation in materials design, by paying attention not just to what they’re buying but how it is made.


Photos courtesy of WNDR Alpine

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Synthesizing Oils From Algae

Different strains of algae contain unique oil molecules. These molecules can be harnessed in the lab and serve as the core building blocks for different materials. Mixing and matching oils from different strains of algae allows for the development of materials with specific physical properties.

Chemically, oils derived from algae can function just like petroleum, but the environmental impact of algae-based materials is much lower than that of fossil fuel-based materials. Cultivating algae and extracting the oils uses less energy, less water and land, and emits fewer greenhouse gases. Furthermore, scientists can manipulate algae’s oil production to maximize oil yield per unit of algae biomass, which increases efficiency of production and minimizes resource use.

In this way, algae may serve as a viable alternative to petroleum in the production of outdoor materials. Checkerspot, an advanced materials company that uses biotechnology to create high-performance, bio-based materials, is putting this idea to the test. Based in Alameda, CA, Checkerspot is committed to developing better materials across a range of industries and applications. It does so by synthesizing algae-based oils at its lab that can be used to replace petroleum-based materials.

The Checkerspot approach is novel in that it offers a sustainable and effective replacement for petroleum in materials design. But beyond that, the Checkerspot approach to this design allows for materials to be designed more intentionally with the end product in mind.

When it comes to assembling oils from molecular building blocks, structure equals function. Because Checkerspot controls their supply chain from the synthesis of the algae to the materials development to final product, they have the ability to select which molecular structures work well in specific applications. In other words, specific materials can be synthesized to meet the demands of specific products. In this way, Checkerspot enables the creation of bespoke materials and meets the needs of a range of different functional and design requirements.

Checkerspot’s core components are summarized by their Wing Platform:

Molecular Foundry

Developing strains of algae and selecting strains based on the molecular structure of the oils they express.

Chemistry and Materials Science

Formulating the biobased oils into materials, then testing and refining them for use in their chosen application.

Fabrication

Integrating materials into complete products to prototype, test, and then serially produce.

Consumer Engagement

Bringing products to market and engaging with consumers to solicit feedback which can then be used to continue to iterate and innovate.

Key Takeaways

  • Bio-based materials derived from algae offer a viable substitute for traditional petroleum-based products.
  • More sustainable materials don’t have to come at the expense of performance but rather may offer enhanced performance benefits.
  • Consumers play an important role in driving innovation in materials design, by paying attention not just to what they’re buying but how it is made.


Photos courtesy of WNDR Alpine

Making It Real

Moving away from petroleum in the outdoor industry requires innovative technology but it also requires consumers intentionally shifting their preferences to more sustainable materials. Checkerspot algaes are applied across a range of products, from premium skincare brands to algae-based cast polyurethane kits for things such as garage tinkerers and designers. But one of the main ways that Checkerspot algae is used by consumers is through skis and splitboards made by  WNDR Alpine (pronounced “Wonder Alpine”). Based in Salt Lake City, Utah, WNDR Alpine products use Checkerspot’s AlgalTech material to outperform snowsports gear made with traditional materials.

WNDR Alpine specifically caters to backcountry travel–skiing and riding where the athlete ventures into mountainous terrain without the aid of a ski lift or manicured resort trails. WNDR’s focus on backcountry travel is an intentional choice for both ethos and design reasons.

“To be a backcountry skier or snowboarder you have to be data driven, you have to be a scientist. You have to read the forecast and understand some meteorology. We knew that this is an audience that is pretty science aware,” says Xan Marshland, who handles Brand Development at Checkerspot and WNDR. “It’s also an amazing design challenge to build a backcountry ski that descends hard without being too heavy.”

In the lab, WNDR has measured better performance than traditional, petroleum based materials. For example, the Algal Wall sidewall of WNDR skis offers 138% better damping ability. Damping refers to a material’s ability to absorb energy from impact and is important in ski and snowboard design because it reduces chatter, creating a smoother ride over varied terrain and snow conditions. Over time, the Checkerspot and WNDR team has leveraged the unique properties of their Algal Wall to further enhance the material’s damping qualities since it was released.

“There is always this idea that something environmentally sound is going to be lower performance, more expensive or have some other downside,” explains Marshland. “The whole thesis of our operation [at both WNDR and Checkerspot] is to disprove this. It’s not that it performs well despite being biobased, it's that it performs well because it's biobased.”

The team is focused on making the best product possible while at the same time minimizing environmental impact, which is no small feat in the outdoor industry.

“Historically the outdoor industry has always relied on commodity scale materials from other supply chains,” says Marshland. “Finally, for the first time in history, we’re designing our own for the end use. And you can actually get much better performance characteristics if you’re designing with the end use in mind.”

Over the last four years, they have increased the percentage of bio-based and recycled content in WNDR Alpine products, while at the same time receiving recognition for product performance and sustainability. WNDR was the first ski producer to become a B-Corp certified business and has won numerous accolades. One of their skis (the Intention 108) won the Outdoor Retailer's Innovation Award in 2022 and the Vital 100 ski winning Backcountry Magazine’s Editors’ Choice that same year.

Key Takeaways

  • Bio-based materials derived from algae offer a viable substitute for traditional petroleum-based products.
  • More sustainable materials don’t have to come at the expense of performance but rather may offer enhanced performance benefits.
  • Consumers play an important role in driving innovation in materials design, by paying attention not just to what they’re buying but how it is made.


Photos courtesy of WNDR Alpine

Building Community

Creating a strong community around algae-based materials and other, more sustainable alternatives is key to shifting the outdoor industry away from petroleum-based products.

WNDR Alpine embodies this culture by not just selling skis but creating community. The Friends of WNDR team comprises a mix of athletes, guides, and ski industry icons. Being a WNDR athlete or consumer offers a way for people to continue to pursue the backcountry activities they love while also being more intentional about their environmental impact.

For Jack Stauss, a WNDR athlete, skier, environmental advocate, small business owner, and backcountry educator, the focus on backcountry skiing is an important part of WNDR’s appeal and aligns with the broader environmental ethic behind the brand.

“Resort skiing offers a more curated mountain experience. You have chairlifts and cut runs so it’s a lot easier to disconnect from thinking about the snowpack and the ecological biomes through which you’re moving,” explains Stauss. “Backcountry skiing allows you to understand nature on a more holistic level. It’s a lot less intensive in terms of the resources you need (i.e. no chairlift, no snowmaking, no grooming) and it requires you to have a strong awareness about the environment and terrain you’re moving through. In this way, WNDR products help us think about and build our relationship with the natural world – both through the construction of the skis and through their intended use.”
“WNDR has put an incredible amount of energy into growing a backcountry community that values pivotal technology that works with our planet, safety in the backcountry, and passion for sliding down mountains on snow,” says Melissa Gill, another WNDR athlete.

To further foster consumer engagement and build community, WNDR hosts different events. These include:

  • WNDR Rendezvous: safety courses designed to help consumers gain more skills and confidence when moving through backcountry terrain and snowpacks
  • WNDR Outposts: guided ski trips across the world in collaboration with the brand’s retail partners that bring WNDR consumers together.
  • The WNDR Roost: an annual event that brings together WNDR athletes, friends, and the broader community for three days of backcountry skiing in WNDR’s backyard: the Wasatch Mountains.
“The WNDR community is a really passionate, energized, and kind group,” says Stauss. “It means a lot to me to have support from a brand that embodies a strong environmental consciousness while also making high-performing products. And I strongly believe that supporting companies, like WNDR, that align with your values both on and off the slopes is really important.”

Stauss is not alone in wanting to back brands who are outspoken on sustainability. In the past several years, more consumers have expressed interest in supporting businesses and products that are conscious of reducing environmental impact. A 2020 Consumer Culture report found that 73% of consumers between 35-54 years old stated that it is important to them to support companies that align with their values.

Key Takeaways

  • Bio-based materials derived from algae offer a viable substitute for traditional petroleum-based products.
  • More sustainable materials don’t have to come at the expense of performance but rather may offer enhanced performance benefits.
  • Consumers play an important role in driving innovation in materials design, by paying attention not just to what they’re buying but how it is made.


Photos courtesy of WNDR Alpine

Expanding The Reach Of Algae-Based Products

The varied applications of Checkerspot materials are showcasing how bio-based alternatives to historically petroleum-made materials exist and may even offer enhanced performance benefits.

“We want to awaken consumers’ collective consciousness so that we can move away from petroleum today,” says Marshland. “If we get more widespread adoption of these materials throughout the outdoor industry we can actually have a systems-wide carbon reduction within the outdoor industry. And the hope is that this could lead to bio-based materials trickling into other industries.”

WNDR intends to not just continue to produce algae-based skis but also to share Checkerspot’s material with other ski brands as partners–not competitors. Wider adoption of these materials would lower the cost of production making it even easier to replace petroleum in the manufacturing process. Furthermore, Checkerspot and WNDR’s intimate connection between material production, product design, and end use may further inspire more intentional design of products with high performance and low environmental impact.

The consumer plays an important role in all of this, too. Wider adoption of these materials depends on engaged consumers in the outdoor industry paying attention to the materials that go into their products and reinforcing sustainable options by wielding their purchasing power.

Key Takeaways

  • Bio-based materials derived from algae offer a viable substitute for traditional petroleum-based products.
  • More sustainable materials don’t have to come at the expense of performance but rather may offer enhanced performance benefits.
  • Consumers play an important role in driving innovation in materials design, by paying attention not just to what they’re buying but how it is made.


Photos courtesy of WNDR Alpine